Industrial D28 Modular Welding Table for Spanish Metal Fabrication Enterprise
Project Overview
Customer Country: Spain Customer Profile: A large local metal fabrication enterprise focusing on steel structure processing, mechanical equipment parts and heavy industry customized welding projects. With expanding workshop capacity, the client needed a large number of high-precision welding workstations for batch production upgrade. Product: Bulk Order D28 Modular 3D Welding Table (Full Container Load) Key Specs: Q355 high-strength steel, integral reinforced frame, standard D28 hole system, nitrided anti-spatter surface, flatness ≤0.02 mm/1000 mm Scope: Full container of welding table bodies, complete supporting clamps, locating pins, angle blocks and full sets of matched accessories
Customer Challenges
Before renewal of workshop equipment, the customer used traditional ordinary workbenches for a long time, which restricted production upgrading:
Traditional benches had poor overall rigidity, easy to bend and deform under long-term heavy workpieces, affecting welding consistency.
Unstandard working surfaces required customized jigs for every different product, causing high fixture costs and low production efficiency.
Ordinary table surfaces easily adhered to welding spatter, requiring frequent polishing and maintenance, wasting working time.
Unstable flatness led to frequent dimensional errors in assembly and welding, resulting in unnecessary rework.
The original workstation mode could not adapt to the customer's expanding batch order demand.
Our Solution
Bulk D28 Modular Welding Table Solution for Spanish Enterprise Mass Upgrade
According to the customer's overall workshop upgrading plan and batch production requirements, we provided a full-container customized batch welding table solution:
Adopting Q355 high-strength steel integral frame to ensure stable load-bearing and permanent deformation resistance for long-term batch use.
Standard D28 modular hole system realizes flexible clamping and free combination, greatly reducing custom jig manufacturing costs.
Precision CNC machining strictly controls table flatness to ensure unified assembly accuracy for mass production.
Overall nitrided anti-spatter treatment reduces daily maintenance and prolongs service life in high-frequency workshop use.
Full sets of supporting accessories are fully matched in the whole container to realize one-stop workshop equipment upgrade.
Project Results and Customer Feedback
After the full container of D28 welding tables was put into workshop operation, the overall production capacity was significantly improved:
Unified high-precision workstations standardize the welding and assembly process of all workpieces.
Modular fixture system greatly shortens setup time and improves overall workshop efficiency.
Stable flatness effectively reduces product errors and rework rates.
Durable nitrided surface lowers long-term maintenance costs.
Batch unified equipment makes the customer's workshop more standardized and suitable for long-term large-scale order production.
Customer comment: "We chose full container purchase for our workshop upgrade. The D28 welding tables are stable, precise and highly practical, perfectly matching our mass production needs."
The customer is extremely satisfied with our product quality, batch delivery capacity and overall service. They have established long-term cooperative relations and will continue to purchase for subsequent workshop expansion.
WUXI LEMAR MACHINERY
Tel: +86 510 88886966
Phone:+8615995269947
Email:evasummer@lemarmetal.com
Address: NO.280-25 Xicheng Road,Liangxi District Wuxi,CN