3D Modular Steel Fabrication Tables
Application:Welding&Assemble
Process:CNC Machining
Surface:Nitrided/Normal
Type:3D
Brand:Lemar
3D WELDING TABLE in China
Our company has passed ISO90001 quality system certification, CE Certificate,ISO14001 environmental system certification.
Our company follows the business philosophy of dedication, diligence and meticulousness.
Guided by market demand, driven by technological innovation, capital operation as a means, scientific management as the cornerstone, dedicated to gratitude and feedback, to provide customers with value-for-money services, to bring overdue returns to shareholders and employees, and to start modern manufacturing.
Product Introduction
| 3D modular steel fabrication tables |
Unlike ordinary two-dimensional flat worktables, the base plate, support blocks, and fixtures of this equipment can be positioned and adjusted in the X/Y/Z three-dimensional directions, enabling the three-dimensional clamping of workpieces, multi-angle welding (such as overhead welding, vertical welding, corner welding) and the assembly of complex components. It is particularly suitable for the processing of frame-like, box-like, and irregular metal structures. The core of the platform is composed of standard steel base plates, positioning modules, clamping modules, support modules, etc., and all modules adopt the same hole/ standard (common DIN 2080 standard holes), which can be freely assembled and combined to meet the processing requirements of different sizes and shapes of workpieces.
Main components
Base substrate: The core supporting surface of the platform, with standard positioning holes/slots evenly distributed on the surface, used for installing various modules. It is divided into solid substrate and hollow substrate (to reduce weight and facilitate slag discharge).
Positioning module: Includes positioning pins, positioning blocks, angle rulers, height blocks, etc., used for precisely fixing the position and angle of the workpiece to ensure processing accuracy.
Clamping module: Includes quick fixtures, pressure plates, screw clamps, magnetic clamps, etc., which firmly fix the workpiece on the substrate or support module to prevent displacement during welding.
Support module: Includes support legs, lifting support blocks, universal ball support, etc., used to adjust the height of the workpiece, support irregular workpieces, and enhance operational flexibility.
Auxiliary module: Includes welding gun brackets, grounding devices, waste collection slots, etc., which optimize the welding operation environment, improve safety and convenience.
The differences from traditional welding stations
| Comparison dimension |
|
Traditional welding station | |
| flexibility | Modular combination, suitable for various types of workpieces | Fixed structure, applicable only to specific workpieces | |
| precision | High-precision positioning module, with low error | No standardized positioning, relying on manual experience | |
|
The setup time for the workwear is short, allowing for quick switching of processes. | Customized fixtures are required and the preparation period is long. | |
| cost | The initial investment is high, but the long-term reusability is strong. | The initial investment is low, but the fixtures need to be replaced frequently. |
Maintenance and Safety Precautions for Use
Daily Maintenance Key Points
After each use, clean the soldering residue and oil stains on the substrate surface to prevent the positioning holes from getting blocked and affecting accuracy;
Regularly apply anti-rust lubricating oil to the threaded parts of the fixture to prevent rust and jamming;
Regularly check the flatness of the substrate. If deformation occurs, it is necessary to return to the factory for correction in time.
Safety Operating Procedures
When welding, connect a dedicated grounding device to prevent damage caused by current passing through the module;
Avoid direct arc cutting on the substrate surface to prevent the substrate from being burned by high temperature;
When clamping heavy workpieces, evenly distribute the support points to prevent local overload and deformation of the substrate.
customer evaluation
Our three-dimensional welding tables are sold far and wide to countries such as Europe and Vietnam. We have extensive experience in export manufacturing. The three-dimensional welding tables we produce are of high quality with precise hole spacing, and have received unanimous praise from foreign customers.
Our Service Processes
Pre-sales Consultancy
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Confirmation of order
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Production
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Multi-Channel Shipping
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Confirmation of recei
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After-sale Services
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FAQ
Frequently Asked Questions
What's the lead time for orders?
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The delivery time for High precision welding fabrication tables is generally 15 to 25 days
How is the product packaged to prevent damage during transportation?
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We use pallets with moisture-proof and rust-proof packaging. The surface of the pallet will be coated with rust-proof oil and covered with rust-proof paper. Protective pads will be added to the precision working surfaces to avoid scratches. For large platforms, they are packaged in flat forms, combined with reinforced steel straps to prevent deformation during transportation. At the same time, the lifting points and moisture-proof, collision-prevention marks are marked.
What certifications are required for exporting to the EU / the US?
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To export to the EU, one needs to obtain the CE certification to ensure that the products comply with the relevant mechanical safety standards of the EU; for exporting to the US, there is no mandatory exclusive certification, but it must meet the local mechanical safety regulations and the import requirements of the customs for industrial equipment. In addition, auxiliary documents such as raw material traceability labels and mechanical test reports can be provided as needed to facilitate customs clearance.
How can I choose the appropriate model based on my production requirements?
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The 16 series is suitable for welding and assembly of small and lightweight parts; the 28 series is suitable for large and heavy parts. At the same time, you can choose based on the industry scenario. For example, in high-precision scenarios such as aerospace, the HT300 material platform should be preferred; for ordinary construction machinery welding, the conventional cast iron platform can be selected.
Contact us
If you are interested in the 3D welding workbench, you can contact us through the following methods.
Our address:505-1 NO.8 JIEFANG WEST ROAD,LIANGXI DISTRICT,WUXI,CHINA
Phone Number:+86 180 0619 3916
amywang@lemarmetal.com
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