3D High Accuracy Welding Table
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
Products Description
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3D High Accuracy Welding Table |
The 3D High Accuracy Welding Table is a core piece of equipment for achieving high-precision, flexible, and efficient welding production in modern manufacturing. Based on a three-dimensional hole system and modular fixtures, it completely revolutionizes the traditional dedicated fixture model. Widely used in automotive, construction machinery, rail transit, aerospace, and other fields, it is the preferred solution for multi-product, small-batch, high-precision welding production.
Large enterprise scale
wide application of technology
high-quality customized services
High quality
quick delivery for our globad istributors
advanced equipment
quick delivery for our globad istributors
professional team
quick delivery for our globad istributors
one-stop solution
quick delivery for our globad istributors
Product Series
D16 series
Hole Diameter (D): Φ16mm (Tolerance φ16.065 - φ16.149mm)
Hole Pitch: 50±0.05mm
Grid Lines: 50×50mm
Positioning Accuracy: ±0.05mm
Side Height: 100mm/150mm
Flatness: ≤0.1mm/m
Perpendicularity: 0.05mm/200mm
Surface Hardness: HRC45 (after nitriding treatment)
Surface Roughness: Ra3.2μm
D28 series
Aperture (D): Φ28mm (Tolerance φ28.065 - φ28.149mm)
Hole Spacing: 100±0.05mm
Grid Lines: 100×100mm
Positioning Accuracy: ±0.05mm
Side Height: 200mm
Flatness: ≤0.1mm/m
Perpendicularity: 0.05mm/200mm
Surface Hardness: HRC42-52 (after nitriding treatment)
Surface Roughness: Ra3.2μm
Modular fixturing system
Positioning elements: locating pins, locating blocks, angle plates, reference blocks – for precise coordinate positioning.
Clamping elements: quick-release clamps, screw clamps, hydraulic/pneumatic fixtures – for fast and reliable clamping.
Support and adjustment: adjustable support feet, height blocks, universal joints, angle adjusters – to accommodate complex curved surfaces and multi-position workpieces.
Extension accessories: extension platforms, rotating/tilting mechanisms, robot interfaces – for large parts and automated production lines.
Key technical features
1. High Accuracy
Positioning accuracy: ±0.01mm (repeatable positioning).
Geometric accuracy: For large workpieces after welding, flatness, straightness, parallelism, and perpendicularity ≤ ±0.1mm.
Thermal stability: Cast iron material + precision aging treatment, minimizing welding thermal deformation.
2. Flexibility and Versatility
Five-sided usability: The top surface and all four sides can be used for clamping, resulting in high space utilization.
Arbitrary combination: Like "building blocks," quickly reconfigure to adapt to different workpieces without the need for specialized fixtures.
Multi-platform splicing: Multiple units can be seamlessly spliced together to meet the welding needs of ultra-large structural components.
3. Efficiency and Cost-effectiveness
Rapid changeover: Workpiece switching in minutes, significantly reducing production preparation time.
Reduced costs: One platform replaces multiple specialized fixtures, reducing tooling inventory and design and manufacturing costs.
Reusable: Standardized and modular fixtures for long-term reuse.
4. Compatibility and Intelligence
Compatible with various welding processes: MIG/MAG, TIG, plasma, laser welding, etc.
Easy integration with automation: Can be connected to welding robots, CNC, and CAD/CAM for automatic positioning, path planning, and offline programming.
Total life cycle cost
Replacement of wear parts: Locating pins/chucks should be replaced every 1-2 years, with the cost of a single set being approximately 5%-10% of the initial fixture package;
Calibration/Maintenance: Professional calibration costs approximately 1%-2% of the main unit price per service, and daily maintenance (lubricating oil, cleaning supplies) costs are very low;
Energy consumption/Labor: No additional energy consumption, and can reduce tooling design/debugging labor by more than 60% compared to traditional fixtures.
function customization
7×24-hour online service: Set up dedicated service hotline, email and online customer service channels. We are available 24/7 to receive customer inquiries and fault reports. We will reply within 30 minutes. Simple issues will be answered remotely and instantly.
Hierarchical fault handling time: Routine faults (such as fixture debugging, simple accuracy calibration) can be resolved remotely within 1 hour; complex faults (such as table body accuracy deviation, structural faults) will have a solution provided within 24 hours. If on-site service is required, professional engineers will be arranged to visit (or coordinated with local cooperative service points) within 48 hours (or 72 hours for international locations) after the repair.
Fault repair guarantee: After the 3D High Accuracy Welding Table is repaired, professional accuracy testing (positioning accuracy ≤ ±0.01mm, flatness meets standards) must be conducted to ensure that the repaired performance is consistent with the original factory standard; a 3-month extended warranty will be provided after the repair to prevent the recurrence of similar faults.
About us
Dedicated to micron-level precision, empowering flexible manufacturing! The 3D High Accuracy Welding Table, with its modular design and high rigidity, offers efficient, accurate and flexible welding solutions for global manufacturing. It helps you overcome production challenges and embark on a new journey in industrial welding together.
Our address
No.505 Jiefang Road,Liangxi District,Wuxi City,China
Phone Number
+86 18006193916
amywang@lemarmetal.com
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