Cost-Effective 3D Welding Table
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
product introduction
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The Cost-Effective 3D Welding Table is a three-dimensional positioning and clamping system, consisting of a high-precision perforated platform and standardized positioning/clamping/support modules. It can be quickly combined and reconfigured in three-dimensional space, and is suitable for the clamping, positioning, welding, assembly and inspection of various welded parts.
Email:amywang@lemarmetal.com
Whatsapp/Wechat:+86 180 0619 3916
Website:www.lemarmachine.com
Product Series
D16 series
"D16-Manufacturing Precision"
① Grid line specification on the workbench surface: 50X50±0.05mm (D16 series); One millimeter scale line in each of the X and Y directions on two adjacent sides of the workbench.
② Hole diameter and accuracy: φ16.15±0.03mm (D16 series)
③ Hole spacing: 50±0.03mm (D16 series)
④ Flatness: 0.1mm/m²
⑤ Perpendicularity: 0.1mm/200mm
⑥ Parallelism: 0.1mm/1000mm
⑦ Parallelism and perpendicularity (adjacent sides): 0.1/1000mm
⑧ Surface finish of the platform: 1.6μm
Platform support: Leg type: 2T/m², Frame type support: 3T/m²
D28 series
"D28 - Manufacturing Accuracy"
① Grid line specifications on the workbench surface: 100x100 ± 0.05mm (D28 series); One millimeter scale line in both X and Y directions for each adjacent edge of the workbench
② Hole diameter and accuracy: φ28.15 ± 0.03mm (D28 series)
③ Hole spacing: 100 ± 0.03mm (D28 series)
④ Flatness: 0.1mm/m2
⑤ Perpendicularity: 0.1mm/200mm
⑥ Parallelism: 0.1mm/1000mm
⑦ Parallelism and perpendicularity (adjacent sides): 0.1/1000mm
⑧ Surface finish of the platform: 1.6μm
Platform support: Leg type: 2T/m2, Frame type support: 3T/m2
Product video
Cost-Effective
- Flexible reuse, replacing multiple sets of dedicated tooling
One system can be adapted for multi-variety, small-batch, and variable-batch production. There is no need to design and manufacture fixtures for each workpiece. The preparation period for tooling is shortened by 80% or more.
- Lower long-term costs
The initial investment is higher than that of dedicated fixtures, but it can be reused infinitely, significantly saving fixture design, processing, storage, and scrap costs. The comprehensive cost over 3 to 5 years is significantly lower than the traditional solution.
- Efficiency improvement, reducing rework
Quick reconfiguration (completed in 15 to 30 minutes), reduction of welding deformation, improvement of weld consistency, lower rework rate, and shorter delivery cycle.
- Space saving
Modular storage, reducing the storage area by 50% or more.
Why Choose It
High precision and stability: Cast iron rigidity + precise hole system, ensuring the size and positional tolerance of the welded parts.
Fast changeover: The tooling can be switched in a few minutes, suitable for multi-variety production.
Three-dimensional positioning: Supports precise clamping of the workpiece in the X/Y/Z axes and angle directions.
Durable and easy to maintain: Surface is wear-resistant and anti-weld slag, with modular standardization and easy replacement.
Compatible with automation: Can be connected to welding robots to achieve an automated workstation.
Digital-friendly: Can be integrated with CAD/CAM, supporting virtual tooling design and simulation.
Selection and Procurement Key Points
Select the specifications based on the workpiece: the maximum size → platform size; the maximum weight → material/thickness (D16/D28).
Complete the module configuration: locating pins + clamping device + support + angle module. Avoiding any missing parts to ensure efficiency.
Material and precision: HT300 cast iron is preferred, with a positioning accuracy of ±0.05mm.
Budget balance: Initial investment for flexibility and cost savings in the long term, suitable for small and medium batch, multi-variety enterprises.
Our Services
Our Service
Creating a Comprehensive Solution for Efficient Manual Welding
01
Sample / Scheme Demonstration
We can provide live video, real-shot cases, and application results of similar clients to enhance trust.
We also support online meetings to demonstrate the product structure and assembly logic.
02
Logistics and Transportation Support
Support trade terms such as FOB, CIF, CFR, DAP, DDP.
Assist in arranging shipping / air transportation / express delivery, and provide the best freight rate plans and delivery time references.
03
Order and production transparency
Set clear delivery dates and provide regular updates on production progress.
Take photos/videos of key processes for customer verification (such as iron casting annealing, machining, surface treatment, etc.).
Product real shot images
About us
Company profile
Your Trusted Partner for Cost-Effective Welding Solutions
From design to delivery, we put your success first. Our Cost-Effective 3D Welding Table is more than a product; it's a complete solution backed by professional service, global logistics support, and lasting after-sales care, ensuring seamless cooperation across borders.
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