Moduldar Clamp Welding Table
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
Products Description
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The Welding Clamp Positioning Table is a specialized tooling device used in industrial welding. Its core function is to precisely position, securely clamp, and flexibly adjust the orientation of welding workpieces, ensuring dimensional and positional accuracy during the welding process. It also optimizes welding angles, improving welding efficiency, weld quality, and production standardization. It is a core foundational tooling device for automated and standardized welding production.
Our factory & quipment
We offer various styles of welding table
Core materials and precision craftsmanship
Table top material: Adopt HT300 high-strength cast iron / 65Mn quenched steel plate, processed by artificial aging + natural aging to eliminate internal stress. The flatness error of the table top is ≤0.05mm/1000mm, the hardness reaches HRC45-55 after quenching, resistant to welding spatter burning and heavy object extrusion deformation;
Frame/Clamps: The frame is integrally welded with square steel/channel steel and treated with sandblasting derusting and electrostatic spraying for rust and corrosion prevention; the core components of clamps are made of 40Cr alloy steel, treated with quenching and tempering and blackening, with stable clamping force and not easy to break, suitable for high-frequency clamping operations;
Precision processing: The table hole array is processed by CNC drilling and milling integrated machining, the coaxiality and parallelism error of hole positions is ≤0.02mm, and the clamp connection position is precision turned to ensure the accuracy of modular assembly, and multiple disassembly and assembly will not affect the positioning accuracy.
Full process/full equipment high adaptability
Welding process adaptation: Compatible with all mainstream welding processes such as MIG/MAG welding, TIG welding, SMAW, PAW, laser welding, etc. The positioning and clamping structure conforms to the operation requirements of different processes (such as high-precision positioning for laser welding, anti-gas loss design for gas shielded welding);
Welding equipment adaptation: Can be used with manual welding torches, semi-automatic welding torches, welding robots (6-axis/collaborative robots), welding positioners, automatic wire feeders and other equipment. The worktable can be used as an exclusive tooling table for welding robots to achieve precise weld trajectory matching;
Workpiece material adaptation: From ordinary carbon steel, low alloy steel to special materials such as stainless steel, aluminum alloy and copper alloy, from thin sheet metal to heavy thick plate components, precise positioning and clamping can be achieved through fixture combination, adapting to the welding deformation control requirements of different materials;
Production mode adaptation: Suitable for small-batch, multi-variety trial production (quick clamp change without custom tooling), as well as large-batch, standardized mass production (pneumatic/hydraulic automatic clamping for high-frequency operations), and also suitable for single-station and multi-station collaborative operations.
Energy saving, environmental protection and lightweight design
Energy-saving design: The pneumatic/hydraulic attitude adjustment mechanism adopts low air consumption/low oil consumption oil circuit design, which reduces energy consumption by 30% compared with the traditional structure; the electric model is equipped with a frequency conversion motor, which can adjust the speed according to the load to avoid high no-load energy consumption, and all electrical components are energy-saving and in line with CE energy-saving standards;
Environmental protection design: Environmentally friendly processes such as phosphorus-free derusting and water-based spraying are adopted in the equipment production process without harmful gas emissions; all materials are recyclable industrial steel/cast iron, which can be recycled after scrapping; there are no wearing parts in clamps and table tops, reducing industrial waste generated by consumable replacement;
Lightweight design: Medium/light worktables use high-strength lightweight alloy materials to replace part of the cast iron. On the premise of ensuring the bearing capacity, the overall weight of the equipment is reduced by 20%-25%. With universal mobile casters, it can be pushed by a single person, facilitating the adjustment of workshop equipment layout;
Low maintenance design: Core components adopt maintenance-free bearings and self-lubricating clamps, reducing the use and replacement of lubricating oil, lowering maintenance costs and avoiding lubricating oil leakage polluting the operating environment.
Customized adaptation for segmented industries
Auto parts industry: Adapting to the welding of precision small parts (such as exhaust pipes, wheel hubs), the table top is designed with high-precision micro-hole array (50mm hole spacing), equipped with micro precision clamps, the positioning accuracy is ≤0.02mm, meeting the high-precision interchangeability requirements of auto parts;
Engineering machinery industry: Adapting to the welding of heavy thick plate components (such as excavator dipper, steel structure support), adopting thickened cast iron table top + reinforced rib frame, the bearing capacity is ≥8000kg, and the clamp clamping force is ≥50kN to prevent workpiece displacement during thick plate welding;
Sheet metal processing industry: Adapting to the welding of thin sheet metal (such as distribution boxes, cabinets), equipped with flexible clamping clamps with adjustable clamping force to avoid plastic deformation of thin sheets due to excessive clamping force, and the table top is scratch-proof to protect the surface finish of sheet metal parts;
Outdoor engineering welding industry: Adapting to on-site outdoor welding, launching explosion-proof, waterproof and dust-proof models, the electrical components are IP65 protected, and the table body is coated with anti-rust and anti-corrosion double-layer spraying, which can be used for a long time in outdoor humid and dusty environments.
Industry Development Trends
Flexible upgrade: adopting a more universal modular fixture system, supporting quick mold change, adapting to a wider variety of workpieces, and aligning the table hole array standards with international standards (such as DIN and ISO standards);
Automated linkage: with welding robots PLC, The linkage of visual inspection system realizes the full process automation of automatic loading, clamping, posture adjustment, welding, and unloading of workpieces;
Intelligent monitoring: Install sensors on fixtures and platforms to monitor clamping force, workpiece displacement, and welding deformation in real time. If deviations occur, they can be automatically adjusted to achieve closed-loop control;
Lightweight and High Strength: Made of lightweight materials such as aluminum alloy and high-strength alloy steel, it reduces the weight of the platform and enhances mobility while ensuring load-bearing capacity;
Integrated design: Integrating functions such as welding smoke purification, welding cooling, and splash prevention into the workbench, achieving the integration of "tooling+auxiliary functions" and optimizing the workshop production environment.
About us
At LEMAR, we craft precision for every weld. For years, we have been dedicated to the R&D and manufacturing of high-performance Moduldar Clamp Welding Table, rooted in rigorous industrial standards and empowered by innovative engineering. Every piece of our equipment is built with certified quality, modular flexibility and extreme positioning accuracy, standing as a reliable foundation for your standardized, efficient and intelligent welding production.
We walk hand in hand with global manufacturing partners, from small-batch customization to large-scale automated production, providing tailored professional solutions to meet diverse welding needs across industries. Committed to quality, focused on value, LEMAR will continue to forge ahead with unwavering craftsmanship, empowering your welding production with more precise, stable and durable industrial workbench solutions.
Our address
No.505 Jiefang Road,Liangxi District,Wuxi City,China
Phone Number
+86 18006193916
amywang@lemarmetal.com
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