Modular Fabrication Tables
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
Products Description
Modular Fabrication Tables are systems based on high-precision, standardized grid-hole tabletops, combined with a complete set of modular and reconfigurable tooling accessories, providing an integrated solution for cutting, positioning, clamping, welding, measuring, and correcting steel structures (from light frames to heavy beams and columns). Their "advanced" nature lies in the integration of design, materials, and functionality, aiming to replace traditional fixed tooling and methods that rely on manual measurement.
Our Products
Specifications
In the core series of Modular Fabrication Tables, the D28 and D16 series are two mainstream specifications based on the D-type hole system. They define the standards of modern flexible manufacturing with their exceptional flexibility and rapid clamping capabilities.
Key technical characteristics
1. Advanced Features
High-precision positioning system: The tolerance of the reference holes/grooves on the table surface is controlled within ±0.05mm, ensuring workpiece assembly accuracy.
High load-bearing capacity: Utilizing a high-strength steel welded frame, each table can bear 5-20 tons, meeting the processing needs of large components.
Surface treatment process: Through quenching and nitriding treatment, the table surface hardness reaches over HV650, making it wear-resistant, impact-resistant, and less prone to deformation.
2. Modular Design
Standardized units: The frame, extension plates, and support legs are all standardized modules, allowing for free assembly and expansion.
Rapid reconfiguration: Using locating pins and locking bolts, the platform can be quickly reconfigured into different sizes and shapes, adapting to multi-variety, small-batch production.
Compatibility with universal fixtures: Compatible with standard fixtures such as quick clamps, positioning blocks, and support angle irons, enabling flexible manufacturing.
3. Steel Fabrication
Specialized design: Designed for steel welding, cutting, and assembly, the table surface is resistant to welding spatter and high temperatures.
Multi-functionality: Capable of handling the entire process from small individual components to large frame structures, reducing process changeover time.
4. Tables
Integrated table surface: Made from a single piece of cast iron or high-strength steel plate, without splicing gaps, ensuring a flat reference surface.
Integrated auxiliary functions: Some models have built-in T-slots, U-slots, and positioning holes, allowing for direct installation of tooling fixtures without additional drilling.
Core Values and Strengths
Revolutionary Flexibility: One system can handle countless different products, perfectly adapting to customized, high-mix, low-volume steel structure production models.
Significantly Improved Accuracy and Quality: Eliminates manual marking errors, ensuring precise component dimensions, perfect right angles, and accurate hole alignment, achieving high-quality interchangeability and reducing on-site assembly problems.
Drastically Reduced Production Preparation Time: Tooling setup time is reduced from weeks (manufacturing dedicated fixtures) to hours (assembling standard components), accelerating project delivery.
Lower Total Cost of Ownership: Eliminates the significant manufacturing costs, storage, and management expenses of numerous dedicated fixtures. Modular attachments can be reused indefinitely, providing a high return on investment.
Enhanced Safety and Ergonomics: Secure clamping and a reasonable working height reduce the risk of unstable lifting and workpiece slippage, and lower the physical strain on workers.
Typical application scenarios
Structural Steel Fabrication: Precision assembly of beam-column joints, trusses, and support frames.
Heavy Equipment and Machinery: Excavator booms, agricultural machinery frames, injection molding machine bases, pressure vessel shells.
Energy and Infrastructure: Wind turbine tower components, transmission towers, bridge components.
Commercial Vehicles and Transportation: Truck chassis, trailer frames, crane booms, railway freight car components.
Custom Manufacturing and Prototype Development: Art installations, special vehicle frames, experimental structures.
quality assurance
More than just certification, it's a commitment to "European-level" excellence.
Every Advanced modular steel fabrication table from WUXI LEMAR possesses this "passport" to the European market – CE certification. But for us, this is far from the end; it's a rigorous starting point.
It silently but powerfully demonstrates:
Uncompromising safety: Our products undergo rigorous evaluation, and their electrical safety, mechanical stability, and electromagnetic compatibility all meet the highest EU directive requirements. This means comprehensive protection for the operator's safety.
Traceable quality: Behind the CE mark is a complete product consistency management system. From raw materials to precision machining, from module assembly to final testing, every link demands consistency, ensuring that every piece of equipment you receive possesses consistent excellent performance and reliability.
A foundation of precision: Passing the stringent "European standards" assessment itself proves the excellence of our product's basic structure – whether it's the long-term precision retention of the table surface or the stable performance of the modular system under repeated loads, all have undergone systematic verification.
We understand that you are choosing not just a tool, but a "precision cornerstone" in your production process. WUXI LEMAR 3D welding tables, backed by international certification, integrate safety, reliability, and ultimate precision into every module and hole system, helping you build a stable and efficient productivity.
We promise
Professional Document Preparation: We will provide a complete set of accurate customs clearance documents, including "Commercial Invoice," "Packing List," "Certificate of Origin," and equipment technical specifications, to assist you in efficiently completing the import process.
Arrival and Acceptance Guidance: Upon arrival of the goods, we will provide detailed unpacking and inspection guidelines. We recommend that you conduct an initial visual inspection in the presence of the carrier. If you find any serious damage to the outer packaging or other transportation-related damage, please take photos immediately and contact us. We will promptly initiate the insurance claim process and assist you in handling the matter.
Safe Arrival Commitment: With professional packaging and transportation management, we ensure that the products arrive safely in their original factory condition. We assume full responsibility for any transportation damage caused by our improper packaging.
Response Commitment: For any abnormal situations during transportation, our logistics specialists will respond and coordinate a solution within 4 hours.
Confidentiality Commitment: All outer packaging will use non-branded or generic labels to protect your purchasing privacy.
About us
Dear Global Partners and Customers,
In the world of precision manufacturing, a blueprint transforms from design to reality, starting with an absolutely stable and precise foundation. This is the field we have cultivated for decades – we are not only manufacturers of welding workbenches, but also experts in delivering high-end tooling solutions globally.
We deliver more than just Modular Fabrication Tables; we deliver proven process knowledge. Top manufacturers, aerospace suppliers, high-end automotive mold factories, and R&D centers in over 100 countries have chosen us. We have accumulated valuable experience in handling various complex working conditions and are happy to integrate this knowledge into our pre-sales consulting and process support to help you maximize the potential of your platform.
Address:No.505 Jiefang Road,Liangxi District,Wuxi City,China
Official website: www.lemarmachine.com
Tel/Whatsapp/wechat:+86 18006193916
Email: amywang@lemarmetal.com
01
High Quality
The integrated factory has a strong production capacity and is capable of meeting the customized requirements for various welding stations.
02
Advanced Equipment
Having advanced production technologies for welding benches, including but not limited to plasma nitriding, etc.
03
Professional Team
The company has 16 years of rich experience in production and export, with over 100 experienced employees.
04
Custom Service
With perfect after-sales service, a one-year warranty period, and lifetime solutions for customer inquiries
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