3D Fixture Welding Table

Splicing expansion scheme

When a single 4800 × 2400mm countertop cannot meet the requirements of ultra long steel structures and frame welding, multiple splices are used
1. Splicing standards
The same series of holes can only be spliced (D28 welding table can only be spliced with D28 series, D16 welding table can be spliced separately); The splicing seam is locked with high-precision positioning pins, and the coaxial tolerance of the hole position after splicing is ≤ 0.05mm, without steps
2. Two splicing techniques
Steel countertop: segmented back welding reinforcement after splicing, eliminating welding thermal deformation, and integrated load-bearing as a whole
Cast iron countertop: only mechanically locked with dowels, welding cast iron is prohibited to avoid cracking and deformation
3. Maximum splicing size: Theoretically infinite splicing, industry common combinations: 2 × 2m+2 × 2m, 3 × 1.5m+3 × 1.5m, 4.8 × 2.4m double splicing 9.6 × 2.4m ultra long platform
4. Supporting requirements: Add reinforced support feet at the bottom of the splicing area, and cover the bottom of the splicing seam with load-bearing brackets to avoid sinking in the middle

Shipping & Packaging

 

Pain point 1: Multiple product models, frequent production changes, and high cost of customizing specialized tooling
Solution: A 3D flexible modular system welding table can adapt to dozens of workpieces on one table without the need for new fixtures

Pain point 2: Large dimensional deviation of the workpiece after welding, high scrap rate
Solution: Five sided high-precision benchmark, repeated positioning ± 0.05mm, unified benchmark to eliminate manual errors

Pain point 3: Large and ultra long workpieces cannot fit on a single countertop
Solution: Multiple seamless splicing systems with integrated pin locking benchmark

Pain point 4: There are robots in the workshop, and the benchmark of ordinary workbenches is not uniform, making teaching difficult
Solution: Cast iron high-precision tabletop, universal benchmark for offline programming, reducing teaching time by 50%

Pain point 5: The workshop floor vibrates greatly, and the accuracy of the countertop deteriorates rapidly
Solution: Optional shock-absorbing support base and HT300 cast iron high shock-absorbing tabletop

Pain point 6: Coastal humidity makes countertops and fixtures prone to rusting
Solution: Full ion nitriding table+40Cr heat treatment fixture, matched with anti rust oil maintenance plan

Pain point 7: Workers experience discomfort in operating heights and fatigue from prolonged work
Solution: Adjustable foot/electric lifting bracket, customized height table top

Need a suitable 3D Fixture Welding Table for your workshop?

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