Efficient Welding Table
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
product introduction
|
|
The Efficient Welding Table is a modular, high-precision, and flexible welding fixture system designed specifically for welding scenarios. Its core value lies in significantly reducing changeover time, improving welding accuracy and efficiency, and reducing overall costs. It is a core piece of equipment for multi-variety, small-batch, and high-precision welding production.
Large enterprise scale
wide application of technology
high-quality customized services
Product Series
D16 series
Hole Diameter: φ16.065–φ16.149 mm
Grid Pitch: 50×50 mm (±0.05 mm)
Table Thickness: 14–17 mm
Load Capacity: Standard 2T, Frame 5T
Flatness: 0.1 mm/m
Application: Small precision parts, sheet metal, multi-variety small batch
D28 series
Hole Diameter: φ28.065–φ28.149 mm
Grid Pitch: 100×100 mm (±0.05 mm)
Table Thickness: 23–27 mm
Load Capacity: Standard 2–5T, Heavy Duty 10T+
Flatness: 0.1 mm/m
Application: Heavy equipment, large structural parts, robot welding lines
| Dimensions (length × width) | Countertop material | Finished surface |
| 1000 × 1200mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 1000 × 1500mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 1000 × 2000mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 1200 × 2000mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 1200 × 2400mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 1200 × 3000mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 2000 × 2400mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 1500 × 2000mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 1500 × 2400mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 1500 × 3000mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 2000 × 2400mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 2000 × 3000mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 2400 × 3000mm | HT300/Q355 | 5 surfaces (Precision machining) |
| 4000 × 2000mm | HT300/Q355 | 5 surfaces (Precision machining) |
Product video
Core structure and composition
Basic Platform (Tabletop)
Material: High-strength cast iron (HT200/HT250) or Q355 steel plate, high rigidity, vibration resistance, and wear resistance.
Surface: Covered with standard positioning holes (φ28mm, etc.) or T-slots, hole spacing/slot spacing 50/100mm (industry standard), forming a grid coordinate system.
Accuracy: Flatness ≤0.05mm/m, hole system repeatability ±0.01~0.05mm.
Specifications: Common sizes 1000×2000, 1500×3000, 2000×4000mm, expandable by splicing multiple units.
Functional Fixture Module (Core Components)
Positioning: Positioning pins, positioning blocks, angle rulers, square boxes, reference blocks.
Clamping: Quick clamps, screw clamps, push-pull clamps, quick locking pins.
Support components: Adjustable support feet, V-blocks, tilt supports, extension arms.
Auxiliary components: Rotary worktable, tilting mechanism, magnetic clamps, vacuum suction cups.
All modules have standardized interfaces, allowing for quick installation, assembly, and disassembly at any position on the worktable.
Core advantages
1. High Precision, Stable Quality (Core Quality)
- Precise Positioning: Hole positioning error ≤0.05mm, ensuring stable workpiece dimensions and geometric tolerances.
- Deformation Suppression: Rigid table + multi-point clamping significantly reduces welding thermal deformation, lowering the defect rate by 20%+.
- Consistent Welds: Fixed workpiece posture facilitates flat welding/ship-shaped welding, improving weld uniformity and strength.
2. Cost Reduction, Efficiency Improvement, High Returns (Core Economics)
- Tooling Costs: Reduces investment in dedicated fixtures by 60%+, eliminating the need for large-scale storage of dedicated tooling.
- Production Efficiency: Welding efficiency increased by 30%–50%, increasing annual production capacity of a single production line by 1.5 times.
- Long-Term Reusability: Standard modules are durable and reusable, with a lifecycle cost far lower than dedicated tooling.
Environmental protection and workshop compatibility
Compatible with automation and adapted to smart manufacturin
- The 3D Welding Table for High Productivity can be directly integrated with welding robots, positioners, and tilting tables to form automated welding units.
- The 3D Welding Table for High Productivity supports integration with CAD/CAM/PLM, enabling virtual tooling design, simulation, and digital management.
- It is suitable for 24/7 continuous production, reducing reliance on manual labor.
Durable and easy to maintain
- The cast iron tabletop is impact-resistant and slag-resistant, with surface treatments including nitriding/quenching for wear resistance and rust prevention.
- The modular design is standardized, making it easy to clean, replace, and calibrate, resulting in low maintenance costs.
Packaging and Logistics
About us
why choose us
WUXI LEMAR MACHINERY EQUIPMENTS CO.,LTD
why choose our products
With unwavering dedication to the welding equipment field, we are committed to quality and innovation.
We focus on the research, development, manufacturing, and service of Efficient Welding Table, adhering to high precision, high stability, and high flexibility to improve welding efficiency, reduce production costs, and ensure product quality for global manufacturers.
From design to production, from quality to service, we meticulously refine every detail, earning trust through professionalism and connecting the world with our strength.
We look forward to working hand in hand with every partner to empower intelligent manufacturing with efficient tooling and build a reliable future for the industry.
Hot Tags: Efficient Welding Table, China Efficient Welding Table manufacturers, suppliers, factory
You Might Also Like
Send Inquiry