Customizable welding tables

Customizable welding tables

Material:Cast iron
Application:Welding&Assemble
Process:CNC Machining
Surface:Nitrided/Normal
Type:3D
Brand:Lemar
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WUXI LEMAR MACHINERY EQUIPMENTS CO.,LTD

 

large enterprise scale

Decades of production and manufacturing experience

Over 100 factory technical staff

Large-scale production base

standardized production

Specializing in the production of steel structure equipment, 3D welding tables, modular welding table kits, and various complete welding equipment.

3d weding workbench 3

 

 

Product Introduction

 

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Customizable welding tables is a flexible workholding equipment designed to meet the personalized welding needs of various industries. It breaks through the limitations of standard-sized platforms in terms of adaptability to workpieces, and can be flexibly customized for core dimensions such as length, width, and thickness according to the customer's production scenarios, workpiece specifications (such as super-large engineering machinery components, micro-precision sheet metal parts), and workshop layout. From small precision welding tables of 500×500mm to large super-large assembled worktables of 10000×5000mm, all can be tailored as needed. The main body still uses HT300 cast iron or Q355 steel as the base material, undergoes annealing and natural aging to eliminate internal stress, and the surface is treated with nitriding to achieve hardness standards of HV450 - HV630. At the same time, it retains the standardized φ16/φ28mm positioning hole system, precise grid lines, and core design of five-sided processing. It is equipped with universal positioning pins, clamps, etc., which can not only achieve precise clamping and multi-angle welding of non-standard-sized workpieces, but also maintain the flexibility of modular assembly. It can also be customized with additional features such as T-shaped grooves, hydraulic clamping systems, or intelligent welding adapter modules. Whether it is the welding of small irregular parts in automotive modification factories, the welding of large ship sections in shipyards, or the welding of precision components in the aerospace field, the customizable 3D welding platform can adapt to different load, precision, and space requirements, significantly reducing the cost of custom-made workholding equipment, and becoming a key equipment for flexible production in modern manufacturing.

 

specifications

type specification D16 D28
thickness 12mm 25mm
high 150mm 200mm
diameter 16mm 28mm
meterial HT250/Q355 HT250/Q355
pitch of holes 50±0.05mm 100±0.05mm

transport package

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Customized export packaging (suitable for large / heavy 3D welding workbenches, such as D28 large-sized ones)
Wood pallets / wooden packaging boxes (main packaging form)
Pallet selection: Use non-pesticide-treated plywood pallets (in compliance with IPPC standards, without bark or insect damage), with dimensions customized according to international logistics standards (such as 1200×1000mm European standard, 1200×800mm American standard), the pallet load capacity needs to be ≥ 1.5 times the weight of the workbench (for D28 heavy-duty workbenches, it needs to bear 5-10 tons of weight), add anti-slip pads and steel straps to the bottom of the pallet to ensure stable loading and unloading by forklift.
Wooden box packaging: For extremely large workbenches (such as 4000×2000mm specifications), use detachable plywood wooden boxes (or solid wood fumigation boxes, requiring an IPPC fumigation label), the wooden box frame is built with 40×80mm or 50×100mm thick plywood, the internal part fixes the workbench with EVA foam and rubber pads, leaving a 5-10cm buffer space between the box wall and the workbench and filling it with buffer materials; the box door is fixed with hinges and locks to facilitate unpacking at the destination.
Strengthening and fixation
Use stainless steel or plastic strapping bands (for heavy-duty) to cross-secure the workbench and pallet / wooden box between them, add guard angles at key stress points (metal or plastic guard angles) to prevent the strapping band from injuring the surface or frame.
For workbenches with hydraulic lifting systems, fix the lifting rods in the locked position, use straps or brackets to limit their movement to avoid damage to the hydraulic components due to shaking.
Damp-proofing and label upgrade
The interior of the wooden box is covered with waterproof plastic film, and large-capacity container desiccants (1000g per bag, configured at 1-2 bags per cubic meter) are placed at the bottom to deal with condensation problems in the shipping container.
In addition to the regular shipping marks, the wooden box needs to be marked with UN packaging code (if containing dangerous accessories), container loading position identifier, as well as the center of gravity point and lifting point of the equipment, to facilitate port loading operations.

Sales Case

202511200953401259

As an export-oriented enterprise specializing in the field of three-dimensional welding tables, our three-dimensional welding tables (with the D28 and D16 series as the core) have become a key force in China's "going global" of welding equipment. Our export achievements are remarkable, fully demonstrating the strength of domestic intelligent manufacturing! Currently, our products have been exported to more than 50 countries and regions around the world, including Europe, Southeast Asia, the Middle East, Eastern Europe, and Australia. They cover multiple high-end manufacturing fields such as automotive manufacturing, aerospace, construction machinery, and medical devices. Our annual export volume ranks at the forefront of the industry, and the D28 series three-dimensional flexible welding worktable, with its excellent heavy-load welding performance, has become the designated supporting equipment for high-end manufacturing enterprises in Germany, the United States, and other European countries.

 

Our Service Processes

Pre-sales Consultancy

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Confirmation of order

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Production

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Multi-Channel Shipping

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Confirmation of recei

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After-sale Services

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FAQ

 

 

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01.What are the common specifications of the three-dimensional welding platform and can they be used in a modular way? 

The standard specifications range from 1000mm×500mm to 4000mm×2000mm. The cast iron platform can reach a maximum size of 4000mm×8000mm. If a larger working area is needed, multiple platforms can be connected, and some can be connected through guide rails to ensure the flatness after connection. The mainstream series include the 16 series (hole diameter 16mm, hole spacing 50mm) and the 28 series (hole diameter 28mm, hole spacing 100mm), which are suitable for welding small and large workpieces respectively..

02.How can I choose the appropriate model based on my production requirements?

The 16 series is suitable for welding and assembly of small and lightweight parts; the 28 series is suitable for large and heavy parts. At the same time, you can choose based on the industry scenario. For example, in high-precision scenarios such as aerospace, the HT300 material platform should be preferred; for ordinary construction machinery welding, the conventional cast iron platform can be selected.

03.What are the transportation methods and approximately how long is the transportation cycle?

Small orders can be shipped via international express delivery. For large orders, due to weight and size restrictions, they are prioritized for sea transportation or third-party freight services. The transportation cycle for small orders is usually 1 - 2 weeks. Cross-ocean shipping takes 3 - 6 weeks, and the exact time will be adjusted according to the destination port.

04.What's the lead time for orders?

Delivery will be made within 15 to 25 days from the date of placing the order.

05.What documents do you provide for export?

Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

06.How do I place an order?

Contact us via email/phone for a quote, then confirm with a PO.

Contact us

 

If you are interested in the Customizable welding tables, you can contact us through the following methods.

 

Our address:505-1 NO.8 JIEFANG WEST ROAD,LIANGXI DISTRICT,WUXI,CHINA


Phone Number:+86 159 952 699 47

 

office03@lemarmetal.com

 

 

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