3D Modular Welding Workbench
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
product introduction
Our 3D Modular Welding Workbench is a flexible fixturing system that enables three-dimensional positioning and clamping for complex welding and assembly projects. Unlike traditional flat worktables, this system features grid-patterned holes across both the tabletop and vertical side surfaces, allowing operators to build custom fixture setups in any direction. The modular design works with a comprehensive range of accessories including angle plates, riser blocks, clamping bolts, and stop pins, making it possible to fixture nearly any workpiece geometry quickly and accurately. This versatility reduces setup time dramatically, improves production efficiency, and ensures consistent positioning accuracy across batch production runs.
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Product Advantages
True Three-Dimensional Fixturing Grid holes on the tabletop and all four vertical sides allow clamping and positioning from every direction, making it easy to fixture complex three-dimensional workpieces that cannot be held on standard flat tables.
Rapid Setup and Reconfiguration The standardized 50 mm grid pattern and plug-and-play accessory system let operators build complete fixture setups in minutes instead of hours, significantly reducing downtime between jobs.
High Load Capacity and Stability The 100 mm thick solid steel plate construction supports up to 3000 kg of evenly distributed weight, providing a rigid, vibration-resistant base for heavy workpieces and aggressive welding operations.
Consistent Repeatable Accuracy Precision-bored holes with tight diameter tolerances ensure that fixture positions are fully repeatable, delivering consistent part quality across production batches and eliminating measurement error.
Expandable Modular System Multiple workbench tables can be connected side-by-side or end-to-end to create larger work surfaces, and the accessory ecosystem grows with your production needs-add angle plates, risers, and rotary axes as required.
Application
The 3D Modular Welding Workbench serves industries where complex geometry and flexible production are standard requirements. It is widely used in structural steel fabrication for building frames, trusses, and beam assemblies where accurate squaring and alignment are critical. Automotive and motorcycle custom shops rely on it for chassis fabrication, roll cage construction, and exhaust system development, where three-dimensional positioning saves hours of measurement and adjustment. Machinery manufacturers use it for equipment frames, conveyor systems, and industrial automation component assembly. Additional applications include aerospace component jigs and fixtures, agricultural equipment fabrication, railway carriage repair, shipbuilding component assembly, and technical training centers where students learn modern fixturing techniques. Any production environment that handles varied workpiece shapes and sizes benefits from the speed and flexibility this system provides.
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FAQ
Q1: What does the flatness tolerance of ±0.08 mm per meter mean in practice?
A: It means that across any one-meter section of the tabletop, the highest and lowest points differ by no more than 0.08 mm. This level of precision ensures your workpieces sit perfectly flat for accurate welding and measurement.
Q2: Can the nitrided surface be damaged by welding heat?
A: The nitrided layer is heat-resistant and withstands normal welding temperatures without damage. Direct prolonged contact with molten weld pools should be avoided, but typical spatter and heat exposure will not harm the surface.
Q3: Are D16 and D28 hole patterns available on the same table?
A: We offer standard tables with either D16 or D28 patterns. Custom hybrid tables with both hole sizes in designated zones can be produced for special order requirements.
Q4: How do I maintain the precision flatness over time?
A: Avoid dropping heavy objects directly on the surface and distribute heavy loads evenly. Regular cleaning and occasional light re-grinding (every 3-5 years with heavy use) will keep the flatness within specification.
Q6: Can I connect multiple workbenches together for larger projects?
A: Yes, our workbenches are designed with matching heights and grid patterns. They can be aligned side-by-side or end-to-end to create extended work surfaces for large fabrications, with optional connecting brackets for added stability.
Welcome to contact us
Thank you for exploring our 3D Modular Welding Workbench system. Whether you are setting up a new fabrication shop, upgrading your production capacity, or looking to reduce setup time on complex projects, our technical team is ready to help you design the optimal configuration. We offer complete accessory packages, custom table sizes, professional installation guidance, and worldwide shipping to support customers across the globe. Send us your project details and workpiece specifications today, and our specialists will respond within 24 hours with a tailored solution and competitive quote that fits your production needs and budget.
WUXI LEMAR MACHINERY
Tel: +86 510 88886966
Phone:+8615995269947
Email:evasummer@lemarmetal.com
Address: NO.280-25 Xicheng Road,Liangxi District Wuxi,CN
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WUXI LEMAR MACHINERY EQUIPMENTS CO.,LTD
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