Standard Fixture Table
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
Products Description
Perfect welding fixture equipment
The Standard Fixture Table is a modular and high-precision universal welding fixture platform. Its core is a rigid frame structure with standard grid holes. It can achieve three-dimensional positioning and angle fixation of workpieces through components such as columns, beams, and fixtures, and is suitable for welding of various frame-like, box-like, and irregular parts. It is widely used in B2B industrial scenarios such as construction machinery, automotive manufacturing, and steel structures, significantly improving welding accuracy and changeover efficiency.
Technical Specifications
Desktop dimensions: 1000×1000mm, 1500×1000mm, 2000×1500mm (customizable 500-3000mm)
Grid holes D16 (spacing 50mm) / D28 (spacing 100mm), threaded / smooth holes optional
Maximum Load Capacity: 1000kg (1000×1000mm) for cast iron countertop, 3000kg (2000×1500mm) for steel countertop, customizable reinforced type
Angle adjustment: 0-180° stepless adjustment, locking method: wrench tightening
Material and Surface: HT300 Cast Iron / ST52-3 Steel, Surface Options: Nitriding / Quenching / Galvanizing
Certifications: CE, ISO 9001, and FDA/ABS certification available (for special scenarios)
Product Series
D16 series
Hole Diameter (D): Φ16mm (Tolerance φ16.065 - φ16.149mm)
Hole Pitch: 50±0.05mm
Grid Lines: 50×50mm
Positioning Accuracy: ±0.05mm
Side Height: 100mm/150mm
Flatness: ≤0.1mm/m
Perpendicularity: 0.05mm/200mm
Surface Hardness: HRC45 (after nitriding treatment)
Surface Roughness: Ra3.2μm
D28 series
Aperture (D): Φ28mm (Tolerance φ28.065 - φ28.149mm)
Hole Spacing: 100±0.05mm
Grid Lines: 100×100mm
Positioning Accuracy: ±0.05mm
Side Height: 200mm
Flatness: ≤0.1mm/m
Perpendicularity: 0.05mm/200mm
Surface Hardness: HRC42-52 (after nitriding treatment)
Surface Roughness: Ra3.2μm
Core strengths
High precision positioning: The accuracy of the table hole position is ± 0.05mm, and the angle accuracy of the protractor is ± 0.1 ° - ± 0.2 °, ensuring the consistency of welding dimensions and angles and reducing rework rates.
Modular and flexible adaptation: parts can be quickly assembled and changed in just a few minutes. One system can adapt to multiple types of workpieces, replacing multiple specialized fixtures and reducing tooling inventory and costs.
3D expansion capability: achieve spatial positioning through framework components, adapt to large/irregular workpieces, and support multi station parallel welding.
Efficient integrated automation: Standard interfaces are reserved for seamless integration with welding robots, positioners, and laser locators, increasing efficiency by 40% -60%.
Long lifespan and stability: The material has undergone aging treatment, with a 2-year warranty for the countertop and a 1-year warranty for the entire machine. Accessories are quickly supplied from global warehouses.
Compatibility and scalability of accessories
Standard fixture adaptation
Fully compatible with DIN 2085 standard D16/D28 fixture table, including quick clamps, locating pins, U-shaped boxes, magnetic locators, support blocks, etc., can be assembled directly without additional adapters, adapting to existing fixture inventory of global customers and reducing secondary procurement costs.
Framework Component Expansion
The frame accessories such as columns and beams support multi-level and multi angle splicing, and can be used to build three-dimensional welding fixtures, suitable for multi station synchronous welding of large frame workpieces (such as construction machinery frames and steel structure trusses); The accessories adopt standardized interface design, supporting free addition and removal of combinations to meet differentiated production needs.
External device integration
Standardized installation holes are reserved on the countertop, which can seamlessly integrate welding positioners, welding gun brackets, smoke purifiers, laser locators and other equipment to achieve integrated operation of "positioning welding dust removal"; Support collaboration with industrial robots, adapt to the transformation of automated welding production lines, and improve welding efficiency and consistency.
Product Quality Commitment
International Certification: Certified with CE (conforming to EU machinery safety standards) and ISO 9001 quality management system certification, allowing products to directly enter European and American markets.
Industry Standards: The tabletop grid and hole pattern conform to the System 16/28 international tooling standard, compatible with mainstream global brands of fixtures, enhancing product versatility.
Quality Testing: Before shipment, products undergo flatness testing (error ≤0.02mm/m), load-bearing testing, and surface hardness testing to ensure they meet technical parameter requirements.
Logistics packaging and transportation plan
Customized packaging design
The table top is packed with PE stretch film+foam corner protection+thickened plywood wooden box, and the corners are equipped with metal protective strips to prevent collision and deformation during sea/land transportation; The frame accessories and fixtures are independently installed in a waterproof sealed box, accompanied by a list of accessories and anti loss labels, making it convenient for customers to check and accept.
For ultra large countertops (>2000 × 1500mm), it supports disassembly and segmented packaging to reduce transportation volume and cost. Customers can quickly assemble them on site through dedicated connectors without affecting accuracy.
International logistics adaptation
Conventional sizes can be directly loaded into 20GP/40GP containers, and batch orders support LCL shipping, reducing logistics costs for small and medium-sized customers; We provide various transportation options such as sea freight, air freight, and international express delivery, and recommend the best route as needed.
We provide a complete set of customs clearance documents, including commercial invoices, packing lists, certificates of origin, CE/ISO certification certificates, etc., to ensure that the products pass customs inspections in Europe, America, Southeast Asia and other regions smoothly.
Convenience of loading and unloading
Reserved lifting holes at the four corners of the table, equipped with dedicated lifting bolts, can be directly loaded and unloaded with forklifts or cranes without the need for additional auxiliary tools; The model with casters supports manual pushing, making it easy to adjust workstations within the factory.
About us
As a professional 3D welding equipment supplier, we integrate modular design, millimeter level positioning accuracy, and international standard hole systems with Standard Fixture Table as our core, empowering efficient production in fields such as engineering machinery, automotive manufacturing, and steel structures.
From standardized products to personalized customization, from single machine supply to automated production line integration, we always take compliance certification (CE/ISO) as the cornerstone, and global parts warehouses and multilingual services as guarantees, making China's intelligent welding solutions accessible to every industrial site in the world.
Hand in hand, using welding as a bridge, building a new chapter of intelligent manufacturing together!
Our address
No.505 Jiefang Road,Liangxi District,Wuxi City,China
Phone Number
+86 18006193916
amywang@lemarmetal.com
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