Metal Work Welding Fixture Table
Application:Welding&Assemble
Process:CNC Machining
Surface:Normal/Nitrided
Contact us for Quote:Eva(WA:+8615995269947 Evasummer@lemarmetal.com)
Type:3D
Brand:Lemar
iMPROVING YOUR WELDING EFFICIENCY
By using Our welding tables
Products Description
Metal Work Welding Fixture Table is a work platform specially designed for metal welding processes, integrating a high-rigidity table body and a modular fixture system. Its core functions are: during the welding process, to quickly, accurately and stably fix and position one or more metal workpieces, ensuring that their relative positions fully meet the requirements of the design drawings, thereby ensuring that the welded components have precise dimensions, controllable deformation, and consistent quality.
Our address:505-1 NO.8 JIEFANG WEST ROAD,LIANGXI DISTRICT,WUXI,CHINA
Phone Number:+86 159 952 699 47(Eva)
Evasummer@lemarmetal.com
Products Size
Products series
16mm hole welding table
28mm hole welding table
Products Component
| Component | Sub-category | Description |
|---|---|---|
| Base Platform | ||
| Material | Typically high-strength steel structure or stress-relieved cast iron, ensuring long-term stability and anti-deformation capability. | |
| Table Surface | Features standardized positioning grid systems, most commonly: • Square Hole Grid System: According to DIN/ISO standards, the table surface is covered with precisely spaced square holes (e.g., 28mm x 28mm grid). • Round Hole Grid System: The table surface is covered with precise threaded holes or smooth bores. |
|
| Function | Provides fundamental rigid support and the installation datum for the entire fixture system. All fixture components are positioned and mounted via this grid system, ensuring unified and precise coordinate system. | |
| Modular Fixture Components (Core) | ||
| Positioning Elements | Used to determine the accurate position of the workpiece. • Locating Pins/Bushings: For hole location, the most precise method. • Locating Stops/Blocks: For surface or edge location. • V-Blocks: For positioning shaft-type or cylindrical workpieces. |
|
| Clamping Elements | Used to firmly secure the positioned workpiece, preventing thermal deformation or movement during welding. • Manual Quick Clamps: Lever type, toggle type, for fast operation. • Pneumatic/Hydraulic Clamps: Driven by cylinders, can be integrated into automated systems for one-button clamping. • Magnetic Fixtures: For ferrous materials, powerful electromagnetic chucks can be used for rapid fixing. |
|
| Support Elements | • Adjustable Support Rods/Blocks: Used to support the bottom of the workpiece, preventing sagging deformation. • Angle Plates/Universal Angle Gauges: Used to fix workpieces or fixtures requiring specific angles. |
|
| Frame & Base | ||
| Usually constructed from heavy-duty welded steel, ensuring overall stability. Height can be designed as needed to suit operator standing or integration with automated equipment (e.g., welding robots). |
Products Workflow
Core Functions and Workflow
1. Positioning: Precisely place each metal part to be welded (such as steel plates, rib plates, sleeves, etc.) at the designed position using locating pins, stoppers, etc.
2. Clamping: Apply force from multiple directions using elements like clamps to firmly fix all parts together and eliminate gaps.
3. Welding: Welders or welding robots perform welding while the workpiece is perfectly fixed. The fixture itself is sometimes designed with avoidance windows or slots to facilitate welding.
4. Release and Unloading: Loosen all clamping elements and remove the welded assembly. Due to Metal Work Welding Fixture Table, the workpiece will not "stick" to the fixture and can be easily removed.
5. Repetition: Repeat the above steps for the next product. Because the fixture is fixed, each product produced has a high degree of consistency.
Main Types and Application Scenarios
• Manual Fixture Workbench: Relies on manual labor for positioning, clamping, and operation. Suitable for small-batch, multi-variety production, or the welding of large single-piece products.
• Pneumatic/Hydraulic Fixture Workbench: Controls all clamping actions through gas or oil circuits, enabling one-button multi-point linkage clamping. It greatly improves efficiency, reduces workers' labor intensity, and is suitable for medium and large-batch production.
• Combined/Modular Fixture Platform: Built based on standard systems. Users can quickly reconfigure fixtures like "building blocks" according to product changes, offering extremely high flexibility and being the current mainstream development direction.
• Special Welding Fixture: An unadjustable integral fixture designed and manufactured for a specific complex product (such as an automobile subframe, excavator boom). It has the highest efficiency but lacks flexibility, and is only suitable for mass production of a single product.
The application industries are extremely extensive: Metal Work Welding Fixture Table covering almost all fields that require metal structure welding, such as engineering machinery, heavy-duty trucks, agricultural machinery, rail transit vehicles, steel structure buildings, pressure vessels, ship block manufacturing, etc.
Products advantages
Key Advantages and Values
1. Ensuring Precision and Consistency: This is the primary value. It guarantees that the key dimensions of each welded part (such as hole positions, distance of mounting surfaces) are within the tolerance range, achieving interchangeability.
2. Improving Production Efficiency: Quick positioning and clamping reduce a significant amount of time spent on measurement, marking, and temporary spot welding. The improvement is more obvious after pneumatic automation.
3. Controlling Welding Deformation: Through reasonable positioning, multi-point clamping, and rigid support, the thermal deformation caused by welding can be suppressed and corrected to the maximum extent.
4. Reducing Dependence on Workers' Skills: Even less experienced welders can produce qualified products as long as they can operate the fixtures.
5. Improving Working Conditions and Safety: Metal Work Welding Fixture Table keeps workpieces in the optimal welding position, reducing workers' awkward postures and physical exertion.
6. Facilitating Automation: It provides a stable, precise, and repeatable working environment for welding robots, which is a prerequisite for realizing automated welding.
FAQ
FAQ
01.What's the lead time for orders?
02.What kind of packaging should we use?
We use fumigation-free wooden crates that meet export standards for packaging.
03.What documents do you provide for export?
04. How do I place an order?
05.Would it be possible for us to visit your factory ?
Products certification
Customer Review
After Sales Service
We are always at your service when you need
★Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
★Extended Warranty: Optional coverage up to 36 months.
★Global Support: 24/7 technical assistance and spare parts supply.
★Training: On-site or remote operation/maintenance training.
The metal processing welding fixture workbench is a piece of equipment in modern welding workshops, symbolizing the transition from "craftsmanship" to "technology" and from "workshop" to "manufacturing". It standardizes and institutionalizes the welding process, serving as the most crucial link between product design drawings and physical finished products. Investing in an excellent welding fixture system yields returns in the comprehensive improvement of product quality, production efficiency, and overall competitiveness.
For more details and price of our 3D Welding Table,please contact Eva directly ↓↓↓
Eva:+86 159 952 699 47(Whatsapp/Wechat)
Email:evasummer@lemarmetal.com
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