Flat Welding Tables With Fixtures
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
Products Description
| Flat welding tables with fixture |
Flat welding tables with fixtures consist of a flat welding work surface and corresponding welding fixtures. Their core function is to provide a stable positioning reference and secure clamping solution for welding workpieces, significantly improving the accuracy, efficiency, and safety of welding operations. They are widely used in metal processing, automotive parts manufacturing, steel structure production, and other applications.
Large enterprise scale
wide application of technology
high-quality customized services
High quality
quick delivery for our globad istributors
advanced equipment
quick delivery for our globad istributors
professional team
quick delivery for our globad istributors
one-stop solution
quick delivery for our globad istributors
Specifications and model number
Flat welding tables with fixtures are mainly divided into two series: D16 and D28. The D16 series mostly features a 50×50mm grid spacing, while the D28 series mostly features a 100×100mm grid spacing, accommodating different sizes of tooling fixtures.
core components
| Flat welding tables with fixture |
Materials and Craftsmanship: The base material is typically high-strength carbon steel, stainless steel, or cast iron. The surface is polished, hardened, or nitrided to ensure flatness and wear resistance. Cast iron tabletops offer good vibration damping, suitable for high-precision welding; carbon steel tabletops are lower in cost and can be customized to specific dimensions; stainless steel tabletops are suitable for humid or corrosive workshop environments.
Structural Design: The tabletop has a strictly flat surface. Some products feature T-slots, threaded holes, or positioning holes on the surface for quick installation and adjustment of fixtures. The edges of the tabletop are often beveled to prevent sharp edges from injuring operators.
Accuracy Levels: Based on application, they are classified into standard grade (flatness error ≤0.5mm/m), precision grade (≤0.1mm/m), and ultra-precision grade (≤0.05mm/m), suitable for general welding, automotive parts welding, and precision equipment welding, respectively.
Matching welding fixtures
Clamping fixtures: Such as quick clamps, presses, and bolt clamps, these use mechanical force to firmly secure the workpiece to the worktable, resisting thermal deformation and vibration during welding, and ensuring welding accuracy.
Supporting fixtures: Such as adjustable support bases and jacks, these are used to support large or irregularly shaped workpieces, maintaining the workpiece's horizontal or vertical position, and adapting to the welding of complex structural components.
Modular fixtures: Composed of multiple standardized fixture modules, these can be flexibly combined to meet the welding needs of multi-variety, small-batch workpieces, enabling rapid tooling changeovers.
Working principle and process
Solution Design: Based on the workpiece CAD model, the fixture layout is simulated in specialized software (such as Elena or CATIA welding module).
Rapid Assembly: Standard modules are installed onto the platform grid holes according to the design, like "building blocks," without the need for custom machining.
Flexible Adjustment: By replacing or adjusting the module positions, the system can adapt to new workpieces, enabling multiple uses of a single platform.
Precision Control: Relying on the platform's high flatness (typically ±0.05mm/m) and hole position accuracy (±0.02mm), the system ensures repeatable positioning accuracy for welding.
Applicable scenarios
Structural component welding: frame, chassis, door frame, bracket, etc.
Sheet metal welding: Various cabinets, boxes, and cover shells.
Aerospace: Aircraft seat frames, small fuselage components.
Automobile manufacturing: Subframe, control arms, battery boxes, etc. (These are particularly important during prototype production and small-scale manufacturing.)
Construction machinery: Cab, boom, and other smaller components of excavators and loaders.
Teaching and research and development: It is an ideal platform for training and product development.
Typical workflow
Process Design: Engineers plan the optimal fixture layout scheme based on the product's 3D model using specialized software (or by simulating directly on the workbench).
Workbench Setup: The operator, following the layout diagram, installs the necessary locating pins, support blocks, clamps, etc., onto the workbench at the specified coordinates, like "building with blocks," and tightens them with a torque wrench.
Workpiece Clamping: The workpiece blank is placed in position, pressed against the locating elements, and then the quick-release clamps are tightened sequentially.
Welding: Robotic or manual welding is performed. Due to precise positioning, high-efficiency continuous welding is often possible.
Disassembly and Switching: The clamps are released, and the welded part is removed. After cleaning the workbench, the fixtures can be reset for the next workpiece.
Customer photos
Dear global partners and customers,
In the world of precision manufacturing, the transformation of a blueprint from design to reality begins with an absolutely stable and precise benchmark. This is precisely the field we have been deeply engaged in for decades - we are not only the manufacturers of welding workbenches, but also the experts in delivering global high-end tooling solutions.
We fully understand the full meaning and responsibility of the word "export". For us, delivering a D28 flat platform weighing several tons or a complex 3D modular system from our workshop to your production line on the other side of the ocean intact, is no less complex and precise than the manufacturing process itself. To this end, we have established a seamless international operation system:
Starting from the packaging, we safeguard your investment with military-grade standards. Each device is packed in a fully enclosed IPPC standard non-pesticide-treated wooden box, with professional waterproofing, rust prevention and shockproof fixation inside. We understand the harsh conditions of sea transportation, so our packaging solution aims solely at "maintaining the same condition upon arrival as at the time of manufacture".
We are proficient in the languages and rules of global trade. From precise HS code classification, complete export documents (including wooden packaging declarations in compliance with ISPM-15), to customizing compliance documents such as CE and OSHA for different markets, we ensure a smooth and unobstructed customs clearance process for you. We have established strategic partnerships with the world's leading logistics partners to provide you with the optimal door-to-door transportation solutions.
What we deliver is not merely the products, but also the verified process knowledge. Top manufacturers, aerospace suppliers, high-end automotive mold factories and R&D centers from over 200 countries have chosen us. We have accumulated valuable experience in dealing with various complex situations and are willing to integrate this knowledge into your pre-sales consultation and process support, helping you maximize the potential of the platform.
About us
Wuxi Lemar Machinery Equipments Co., Ltd. Is an intelligent manufacturing system integrating R&D, design.
Wuxi Lemar Welding Equipments Co., Ltd. is a well-known domestic enterprise that has produced steel structure equipment,3D welding table,Modular welding table kits, and other complete sets of welding equipment.
Address:No.505 Jiefang Road,Liangxi District,Wuxi City,China
Official website: www.lemarmachine.com
Tel/Whatsapp/wechat:+86 18006193916
Email: amywang@lemarmetal.com
01
High Quality
The integrated factory has a strong production capacity and is capable of meeting the customized requirements for various welding stations.
02
Advanced Equipment
Having advanced production technologies for welding benches, including but not limited to plasma nitriding, etc.
03
Professional Team
The company has 16 years of rich experience in production and export, with over 100 experienced employees.
04
Custom Service
With perfect after-sales service, a one-year warranty period, and lifetime solutions for customer inquiries
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