Porous Flat Welding Tables

Porous Flat Welding Tables

Material:Cast iron
Application:Welding&Assemble
Process:CNC Machining
Surface:Nitrided/Normal
Type:3D
Brand:Lemar
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modular-1
3D WELDING TABLE in China

Our company has passed ISO90001 quality system certification, CE Certificate,ISO14001 environmental system certification.

Our company follows the business philosophy of dedication, diligence and meticulousness.

Guided by market demand, driven by technological innovation, capital operation as a means, scientific management as the cornerstone, dedicated to gratitude and feedback, to provide customers with value-for-money services, to bring overdue returns to shareholders and employees, and to start modern manufacturing.

Product Introduction

Porous flat welding tables
 

 

 

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The Porous Flat Welding Table is a revolutionary welding fixture base platform. Its core feature lies in the fact that the tabletop is covered with standard threaded holes arranged in a precise grid pattern. These hole arrays act as "universal anchor points", allowing various modular fixtures (such as support columns, stop blocks, and clamping tools) to be quickly, flexibly, and precisely installed and fixed. Through this design, it upgrades the traditional two-dimensional welding surface into a three-dimensional clamping system, capable of comfortably meeting the positioning and support requirements of various complex workpieces, thereby significantly improving the accuracy, efficiency, and consistency of welding operations, and is the core equipment for achieving modern flexible manufacturing and efficient production.

 

 

Core characteristics and working principle

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 Porous structure:
There are precisely machined hole arrays on the surface, following standard grids (for example, with grid spacings of 100mm, 50mm, etc.).
These holes are usually threaded holes (with threads on the inner wall) or plain holes (smooth round holes, used in conjunction with specific locking pins).
The two most common aperture standards are:
Φ28mm / M16 thread: Heavy-duty standard, with extremely strong load-bearing capacity, it is the mainstream in the industrial field.
Φ16mm / M8 thread: Light standard type, suitable for smaller and lighter workpieces.

 Function:

Anchor Point Function: These holes serve as the "anchors" for the entire system. All fixture attachments are securely fastened in these holes using bolts or quick-lock devices, enabling precise positioning in both the X and Y directions.
Foundation for support and clamping: By installing upright rods, support blocks and clamps at the appropriate holes, a three-dimensional structure can be constructed to support and clamp the workpiece from below (in the Z direction) and from the sides.


 

 

 

 

 

main advantage

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 Extremely high versatility: One set of work surfaces can accommodate countless different shapes and sizes of workpieces, eliminating the need to create dedicated base plates for each part.


 Repeatability positioning accuracy: Thanks to the precise grid holes, the fixture can be installed at the same position with extremely high repeatability, ensuring the consistency of each workpiece during mass production.


 Quick clamping: Compared to traditional methods, the use of quick locking pins and specialized fixtures can significantly reduce the preparation and clamping time of the workpiece.


 Promote modularization: It is the cornerstone of the entire modular 3D welding system, and the realization of all functions depends on it.


 

 

 

 

export packing

 

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It is strictly prohibited to use ordinary wooden boxes: Unprocessed wooden packaging can result in the goods being refused entry at the destination port or requiring fumigation treatment, incurring high costs and causing delays.


Vacuum packaging is preferred: For high-end brands or long-distance shipping, vacuum packaging the main body of the workbench is the most effective method to prevent rust. It completely seals the workpiece inside a plastic film and removes the air, fundamentally eliminating the possibility of oxidation and rusting.


Separate packaging for attachments: The small accessories such as fixtures and pins that come with the table should be first wrapped in anti-rust bags, then placed in small cardboard boxes, and finally fixed in the empty spaces within the large wooden box to prevent them from moving and scratching the tabletop during transportation.
Insurance: Given the high value of the goods and the strict requirements for precision, it is recommended to purchase comprehensive transportation insurance.

 

 

 

 

 

 

 

customer evaluation

 

 

20251128094647

Our three-dimensional welding tables are sold far and wide to countries such as Europe and Vietnam. We have extensive experience in export manufacturing. The three-dimensional welding tables we produce are of high quality with precise hole spacing, and have received unanimous praise from foreign customers.

 

Our Service Processes

 

Pre-sales Consultancy

1

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Confirmation of order

2

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Production

3

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Multi-Channel Shipping

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Confirmation of recei

5

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After-sale Services

6

 

 

 

 

Our Certificate

 

 

product-465-320
CE

 

CE

 

 

 

 

FAQ

 

 

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01.What are the core material and precision parameters of the product? 

The main body is mostly made of HT200/HT300 gray cast iron or Q345 steel. After annealing treatment to eliminate internal stress, the surface hardness after nitriding can reach HRC35 - 45. The tolerance of hole spacing is ≤ 0.05mm, and the flatness accuracy can reach 0.1mm/m, which can meet the high-precision welding requirements in fields such as automotive manufacturing and aerospace.

02.Do you support ODM/OEM customization?

Customization services are supported. Special-sized and hole-diameter specifications can be customized according to customer needs. Exclusive brand logos and matching fixtures can also be customized. Customized tooling modules made of special materials (such as stainless steel) can also be achieved, but the customization cycle and cost need to be confirmed in advance.

03.What are the specific values for the spacing of the positioning holes on the platform and the repeatability of the positioning?

The standard spacing of the positioning holes is 50mm or 100mm, and the repeatability of the positioning can reach ±0.02mm. The center tolerance of the positioning holes is controlled within 0.05mm.

04.What should be done if the goods are damaged upon arrival at the port?

Please immediately take clear photos of the damaged parts of the goods and provide a detailed description of the problem. Send them to our after-sales email. We will quickly file the case for handling. After verification, we can offer free replacement parts, or negotiate solutions such as repair or re-delivery.

 

 

 

some statistics about us you must know

Choose the plan that suits you best.

10

+

Years of experience

36

%

TECHNICIANS & WORKERS

2578

+

SATISFIED CUSTOMERS

1984

+

completed projects

 

 

Contact us

 

 

If you are interested in the 3D welding workbench, you can contact us through the following methods.

 

Our address:505-1 NO.8 JIEFANG WEST ROAD,LIANGXI DISTRICT,WUXI,CHINA


Phone Number:+86 180 0619 3916

 

amywang@lemarmetal.com

 

 

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