D28 D16 Welding Platform

D28 D16 Welding Platform is a platform made of high-strength cast iron or steel. Its working surface is equipped with highly precise 28mm and 16mm mounting holes arranged in a strict grid. These holes are not random; instead, they form a precise coordinate system. Users can utilize this hole system, in conjunction with various functional fixtures (such as clamps, positioning blocks, support columns, etc.), to quickly construct a dedicated and stable clamping and positioning system for the workpieces to be welded.

 

 Our address:505-1 NO.8 JIEFANG WEST ROAD,LIANGXI DISTRICT,WUXI,CHINA

 Phone Number:+86 159 952 699 47

 Evasummer@lemarmetal.com

Products Specification

Main Features and Advantages

1. High Flexibility and Modularity:
◦ Traditional welding: Each product requires the design and manufacture of a set of dedicated welding fixtures, which are costly, time-consuming, and take up a lot of storage space.
◦ Using this platform: Only one set of platform and one set of modular fixture library are needed, which can be combined in different ways to adapt to thousands of workpieces of different shapes and sizes. When changing product models, it is only necessary to disassemble and reassemble the fixtures, which greatly shortens the preparation time.
2. High Repeat Positioning Accuracy:
◦ The processing accuracy of D28 D16 Welding Platform itself and all fixtures is very high (such as platform flatness, hole spacing accuracy, etc.), ensuring the consistency of each tooling assembly, thus guaranteeing the dimensional stability and interchangeability of mass-produced workpieces.
3. Strong Durability:
◦ Usually made of high-strength cast iron (such as HT250), after annealing treatment, it has low internal stress, good stability, is not easy to deform, and is durable.
◦ The working surface and hole walls are hardened, making them wear-resistant and collision-resistant.

4. Improve Production Efficiency:
◦ Quick clamping and positioning reduce the time for workpiece adjustment and measurement.
◦ It can realize simultaneous clamping and welding of multiple workpieces, or form an assembly line welding workstation.
5. Division of Labor between 28mm and 16mm Holes:
◦ 28mm large holes: Mainly used for inserting large positioning pins, bolts or installing large clamping mechanisms, bearing main forces and performing rough positioning.
◦ 16mm small holes: Mainly used for installing standard modular fixture components, such as compressors, support blocks, etc., for precise positioning and clamping. The combined use of the two hole diameters provides great flexibility and load-bearing capacity.

Main application fields

D28 D16 Welding Platform is widely used in industries that require high-precision, multi-variety, small and medium batch welding:
• Automobile manufacturing: Welding of components such as car bodies, chassis, frames, and suspension systems.
• Construction machinery: Welding of large structural parts such as excavators, cranes, and loaders.
• Rail transit: Welding of train carriages and bogies.
• Aerospace: Aircraft skeletons and components with extremely high precision requirements.
• Heavy equipment and steel structures: Large machine tool bases, factory steel structures, etc.

D28 D16 Welding Platform is a typical tooling equipment under the modern flexible manufacturing concept. By transforming special and rigid welding fixtures into a modular, flexible, and reusable system, it greatly improves the flexibility, efficiency, and precision of welding production, while reducing long-term tooling costs. It is an indispensable basic equipment in high-end manufacturing.

We hope the above introduction can help you fully understand this product. If you have any other questions, please feel free to ask!

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