Top Quality 3D Welding Table
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
Products Description
The Top Quality 3D Welding Table is made of HT300 high-strength cast iron or Q355 alloy steel; its surface has been precisely processed by CNC + nitriding / quenching treatment, with a hardness of up to HV450–630.
It is a high-precision, modular and flexible workholding system for industrial welding, distinct from traditional fixed worktables. The core feature lies in its ability to quickly locate and clamp the workpiece in the X/Y/Z three-dimensional directions, suitable for welding operations ranging from multi-variety, small-batch to large-scale production.
Product Series
D16 series
Hole Diameter (D): Φ16mm (Tolerance φ16.065 - φ16.149mm)
Hole Pitch: 50±0.05mm
Grid Lines: 50×50mm
Positioning Accuracy: ±0.05mm
Side Height: 100mm/150mm
Flatness: ≤0.1mm/m
Perpendicularity: 0.05mm/200mm
Surface Roughness: Ra3.2μm
D28 series
Aperture (D): Φ28mm (Tolerance φ28.065 - φ28.149mm)
Hole Spacing: 100±0.05mm
Grid Lines: 100×100mm
Positioning Accuracy: ±0.05mm
Side Height: 200mm
Flatness: ≤0.1mm/m
Perpendicularity: 0.05mm/200mm
Surface Roughness: Ra3.2μm
Automation adaptation capability
Robot welding integration
The fixture fabrication table is equipped with standardized interfaces, which can directly connect with industrial welding robots (such as ABB, KUKA, and FANUC series). Through the numerical control system, it enables fully automated linkage for fixture positioning, workpiece flipping, and welding path planning. The high-precision holes on the platform are coordinated with the robot positioning system, and the repetitive positioning error can be controlled within ±0.03mm, meeting the high-precision welding requirements for automotive components, aerospace accessories, etc.
Auxiliary equipment linkage
It can be paired with a laser positioning instrument: it can real-time project the weld seam contour, assisting manual precise welding and reducing the operational threshold;
It can be integrated with a turning machine: it enables the workpiece to rotate or tilt 360°, ensuring that the weld seam is in the optimal welding position, reducing welding defects;
It can be connected to a dust removal system: the platform is reserved with dust removal channels, and in combination with the central dust removal equipment in the workshop, it can absorb welding smoke and dust, complying with occupational health and safety standards.
Customization capability
Customization of countertop specifications
Support for non-standard size customization. Based on the customer's workshop space and the size of the workpiece, we can produce ultra-wide/ultra-long joined countertops (such as 3000×5000mm) or special-shaped countertops (such as circular, arc-shaped), meeting the special welding requirements for large steel structures, ship components, etc.; We can also customize ultra-thin countertops (thickness 50mm), suitable for lightweight and precision parts welding scenarios.
Customization of hole systems and accessories
In addition to the standard D16/D28 hole systems, the hole spacing (such as 75×75mm) and hole diameter (such as φ20mm) can be adjusted as needed to match the customer's existing fixture system;
Support for customizing dedicated accessories, such as special positioning blocks, large-tonnage heavy-duty F clamps, magnetic adsorption fixtures, etc., providing exclusive solutions for welding pain points in specialized fields such as new energy battery trays, photovoltaic brackets, etc.
Safety protection design
Work surface safety protection
The edges of the work surface are rounded or chamfered to avoid sharp corners from scratching the operators;
The nitrided surface is anti-static and resistant to high-temperature splashes, reducing damage to the work surface caused by the adhesion of welding slag, and also reducing safety hazards caused by welding sparks.
Safety locking of fixtures
Heavy-duty fixtures are equipped with self-locking structures. After clamping the workpiece, they automatically lock to prevent the fixture from loosening due to welding vibration; The quick clamp adopts a non-detachable design to avoid the clamp popping out and injuring people during operation.
Safety devices for accessories
Optional safety grilles can be equipped. When the operator's body approaches the welding area, the welding equipment will automatically pause;
The work surface is reserved with grounding interfaces to effectively release the static electricity generated during welding, protecting the welding machine and the surface coating of the workpiece.
competitive advantage in market
Cost-performance advantage
The Top Quality 3D Welding Table costs only 1/3 - 1/2 of the equivalent products in Europe and America, while maintaining the same level of precision and durability. The manufacturer directly supplies the products, reducing the price difference between intermediaries and further lowering the customer's procurement cost.
Delivery and after-sales advantage
Standard models are in stock and can be delivered within 7-15 days after placing an order; non-standard customized products have an delivery cycle of 30-45 days, which is much faster than the 60-90 days of the European and American manufacturers;
Provide free on-site installation and commissioning, operation training services, and free replacement of accessories within the warranty period; establish a 24-hour technical support hotline to promptly solve problems during the customer's usage.
About us
Craftsmanship creates excellence, flexibility builds efficiency. LEMAR has been deeply involved in the field of three-dimensional welding equipment. With the Top Quality 3D Welding Table as its core, it relies on cutting-edge technology to achieve precise quality, and uses modular design to unlock new possibilities for welding efficiency. From single-unit customization to integrated production lines, we always adhere to the principles of precision, durability, and flexibility as our foundation. We accompany every partner on the industrial welding journey, steadily advancing together and jointly building the future of intelligent manufacturing.
Our address
No.505 Jiefang Road,Liangxi District,Wuxi City,China
Phone Number
+86 18006193916
amywang@lemarmetal.com
Hot Tags: Top Quality 3D Welding Table, China Top Quality 3D Welding Table manufacturers, suppliers, factory
You Might Also Like
Send Inquiry