3D Modular Welding Bench
Material:Q355 Steel/HT300 Cast Iron
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Nitrided
Type:3D D28
Size:1000*2000mm
Brand:Lemar
Contact Us:Eva(+8615995269947/Email:evasummer@lemarmetal.com)
Product Overview
Our 3D Modular Welding Bench is a professional-grade fixturing system designed to streamline welding, assembly, and precision fabrication workflows. Built with a grid-based platform featuring precision-machined holes on all five working surfaces, this bench enables 360-degree clamping and fixturing capabilities that traditional flat welding tables cannot match. The modular design allows operators to quickly set up, reconfigure, and tear down jigs and fixtures for projects of any size and complexity, significantly reducing setup time and improving production efficiency.
Crafted from high-strength steel and finished with a nitrided surface treatment, the 3D Modular Welding Bench delivers exceptional durability, wear resistance, and long-term dimensional accuracy. Whether you operate a small fabrication shop or a large-scale manufacturing facility, this system adapts to your evolving production needs, eliminating the cost and storage burden of custom-built fixtures.
Our address:505-1 NO.8 JIEFANG WEST ROAD,LIANGXI DISTRICT,WUXI,CHINA
Phone Number:+86 159 952 699 47(Eva Summer)
Products Parameters
|
System |
Material |
Size(mm) |
Weight(kg) |
|
D28/D16 |
HT300 cast iron/Q355 steel |
1000*1000*200/150 |
300 |
|
D28/D16 |
HT300 cast iron/Q355 steel |
1000*2000*200/150 |
520 |
|
D28/D16 |
HT300 cast iron/Q355 steel |
1200*1200*200/150 |
400 |
|
D28/D16 |
HT300 cast iron/Q355 steel |
1200*2400*200/150 |
800 |
|
D28/D16 |
HT300 cast iron/Q355 steel |
1500*1000*200/150 |
420 |
|
D28/D16 |
HT300 cast ironQ355 steel |
1500*1500*200/150 |
600 |
|
D28/D16 |
HT300 cast iron/Q355 steel |
1500*2000*200/150 |
800 |
|
D28/D16 |
HT300 cast iron/Q355 steel |
1500*3000*200/150 |
1150 |
|
D28/D16 |
HT300 cast iron/Q355 steel |
2000*3000*200/150 |
1500 |
|
D28/D16 |
HT300 cast ironQ355 steel |
2000*4000*200/150 |
2100 |
Products Advantages
1. Five-Sided 3D Fixturing Capability Unlike conventional 2D welding tables, our bench features precision-machined holes across the top surface and all four vertical sides. This 3D configuration allows you to clamp workpieces from any angle, build vertical fixtures, and create complex multi-plane setups without additional tooling.
2. Nitrided Surface for Extended Service Life The working surface undergoes a professional nitriding treatment, achieving a surface hardness of approximately HV 700. This process dramatically improves resistance to wear, welding spatter, and corrosion, ensuring the table maintains its precision flatness and dimensional accuracy even under heavy daily use.
3. Rapid Setup and Reconfiguration The standardized grid hole system paired with ball-lock clamping technology enables fixture setup in minutes rather than hours. Operators can quickly reposition clamps, stops, and locating pins to accommodate new projects, drastically reducing downtime between production runs.
4. Premium Flatness and Dimensional Accuracy Each table top is precision-machined and stress-relieved to guarantee a flatness tolerance of ±0.05 mm per meter. The consistent hole grid pitch ensures repeatable setups and interchangeable fixturing across multiple tables in your facility.
5. Comprehensive Accessory Ecosystem Our 3D Modular Welding Bench is compatible with a full range of accessories including clamping bolts, angle stops, V-blocks, U-profiles, telescopic supports, and rotary positioning units. This extensive ecosystem allows you to tackle virtually any welding or assembly project without investing in custom fixtures.
6. Heavy-Duty Construction for Industrial Use Built with high-strength steel and reinforced support structures, the bench handles heavy workpieces up to 5000 kilograms while maintaining structural integrity. The robust frame minimizes vibration and deflection during welding and grinding operations, ensuring consistent quality output.
High Purity Q355 steel Material
Tougher and more resistant to use
In-stock goods
Source manufacturer with guaranteed production capacity
High precision fixtures
Made by CNC machine,16mm/28mm two systems are compatible.
Adjustable legs
4 types legs:standard legs/adjustable legs/caster wheel legs/square legs.
Product Applications
The 3D Modular Welding Bench serves a wide range of industries and applications where precision fixturing and flexible setup are critical. Common use cases include:
Structural Steel Fabrication: Ideal for welding frames, beams, trusses, and structural components with accurate squaring and alignment.
Automotive and Transportation: Used in chassis fabrication, roll cage construction, trailer manufacturing, and vehicle body repair.
Pipe and Tube Welding: Supports precise alignment and fixturing for pipe spooling, tubular frame structures, and pressure vessel assembly.
Robotic Welding Cells: Serves as a reliable base platform for robotic welding systems, providing consistent positioning for automated production lines.
General Manufacturing and Assembly: Suitable for jig and fixture building, prototype development, small-batch production, and custom fabrication work.
Aerospace and Defense: Meets the high-precision requirements for component assembly and welding in aerospace manufacturing environments.
Shipping & Packaging
FAQ
Q1: What is the difference between D16 and D28 hole systems?
A: D16 refers to a 16mm hole diameter with 50mm grid spacing, suitable for lighter workpieces and finer positioning requirements. D28 features 28mm holes with 100mm grid spacing, designed for heavier loads and industrial-scale projects. Choose based on your typical workpiece weight and precision needs.
Q2: Can I customize the table size to fit my workshop space?
A: Yes, we offer custom dimensions beyond our standard sizes. You can also combine multiple tables using connecting kits to create larger work surfaces, providing flexibility as your production needs grow.
Q3: How do I clean and maintain the nitrided surface?
A: The nitrided surface naturally resists welding spatter adhesion. For routine cleaning, simply use a wire brush or a spatter removal tool. We recommend applying a light anti-rust oil after cleaning if the table will be idle for extended periods. Avoid using harsh chemicals that could damage the surface finish.
Q4: Are the accessories compatible with other brands of 3D welding tables?
A: Our accessories follow industry-standard D16 and D28 specifications, making them compatible with most major brands using the same hole system. This means you can expand your fixturing toolkit without being locked into a single supplier.
Q5: What is the expected service life of a 3D Modular Welding Bench?
A: With proper maintenance and normal industrial use, the bench can last 10 years or more. The nitrided surface significantly extends wear resistance compared to untreated steel tables. We also offer refurbishment services to recondition the surface if needed after years of heavy use.
Q6: Do you provide on-site installation or training services?
A: Yes, we offer optional on-site installation, leveling, and operator training services. Our technicians can help you assemble the table, verify flatness, and train your team on best practices for fixturing setup to maximize productivity from day one.
Welcome to contact us
Ready to transform your welding and fabrication workflow? Our team of technical specialists is here to help you select the right 3D Modular Welding Bench configuration for your specific applications. Whether you need a single table or a complete fixturing solution, we provide personalized recommendations, competitive pricing, and reliable after-sales support.
Send us your project details, workpiece dimensions, and production volume requirements, and we will get back to you with a tailored quotation within 24 hours. We also welcome custom design requests and can accommodate special sizes, accessory bundles, and OEM branding needs.
Reach out today and discover how our 3D Modular Welding Bench can reduce your setup time, improve welding precision, and boost overall production efficiency.
📞 Contact our sales team now
📧 Email: evasummer@lemarmetal.com
📞 Phone: +86 159 9526 9947
🌐 Online Inquiry:www.lemarmachine.com/modular-welding-table
*All Lemar products come with a 12-month warranty against manufacturing defects. Bulk and OEM orders are welcome.*
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