Integrated 3D Welding Table System
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Normal/Nitrided
Type:3D
Brand:Lemar
Products Description
The Integrated 3D Welding Table System is a high-precision, modular, and reconfigurable welding fixture and automation integration solution designed for modern intelligent manufacturing. Its core principle is the integration of a three-dimensional positioning platform, flexible fixtures, automated control, vision/sensing, and data connectivity to achieve rapid clamping, precise positioning, and efficient welding of complex workpieces.
Large enterprise scale
wide application of technology
high-quality customized services
High quality
quick delivery for our globad istributors
advanced equipment
quick delivery for our globad istributors
professional team
quick delivery for our globad istributors
one-stop solution
quick delivery for our globad istributors
Product Series
D16 series
Hole Diameter (D): Φ16mm (Tolerance φ16.065 - φ16.149mm)
Hole Pitch: 50±0.05mm
Grid Lines: 50×50mm
Positioning Accuracy: ±0.05mm
Side Height: 100mm/150mm
Flatness: ≤0.1mm/m
Perpendicularity: 0.05mm/200mm
Surface Hardness: HRC45 (after nitriding treatment)
Surface Roughness: Ra3.2μm
D28 series
Aperture (D): Φ28mm (Tolerance φ28.065 - φ28.149mm)
Hole Spacing: 100±0.05mm
Grid Lines: 100×100mm
Positioning Accuracy: ±0.05mm
Side Height: 200mm
Flatness: ≤0.1mm/m
Perpendicularity: 0.05mm/200mm
Surface Hardness: HRC42-52 (after nitriding treatment)
Surface Roughness: Ra3.2μm
Core technological advantages
Ultra-flexibility: This system can accommodate hundreds of different workpieces, replacing a large number of specialized fixtures, significantly reducing tooling costs and inventory.
Ultra-high precision: The positioning / clamping accuracy reaches the micrometer level, weld seam consistency is close to 100%, and the pass rate is ≥ 99%.
Efficiency doubling: The product switching time is reduced from several hours to a few minutes, and the welding efficiency is increased by 50% - 80%.
Intelligent integration: Supports automatic welding by robots, visual correction, data interconnection, and remote monitoring, and is compatible with intelligent manufacturing.
Durable and reliable: The nitriding / quenching surface, the lifespan is 3-5 times that of ordinary platforms, and it does not deform even after long-term use.
cost-benefit analysis
Direct cost savings
The integrated 3D welding table system replaces traditional dedicated fixtures, reducing fixture design, manufacturing, and storage costs (one system can replace 50–100 sets of dedicated fixtures, saving 60%–80% of tooling costs).
Shortens product switching time and reduces production waiting costs (switching time for small batch orders is reduced from 4 hours to 15 minutes, and production capacity utilization increases by 30%).
Indirect benefits enhancement
Improves welding accuracy and reduces workpiece rework rate (rework rate drops from 5% to below 0.5%, saving material waste and labor rework costs).
Adapts to multi-variety production, quickly responds to customer customized demands, enhances the company's order-taking capability, and improves market competitiveness.
Return on investment cycle: For conventional manufacturing customers, the return on investment cycle is approximately 12–18 months; for automated production line customers, the return cycle can be shortened to 8–12 months.
development trend of industry
Digital Upgrade: The future 3D welding station system will integrate digital twin technology. Through virtual simulation, it optimizes the fixture layout and welding path, achieving "virtual debugging, one-click launch".
Lightweighting and Environmental Protection: A lightweight platform is manufactured using high-strength aluminum alloy and carbon fiber composite materials, reducing the equipment's weight and minimizing welding energy consumption; a dust removal system is also provided, meeting environmental emission standards.
Unmanned Production: Linked with AGV (Automatic Guided Vehicle) and intelligent warehousing systems, it enables automatic loading and unloading of workpieces, automatic fixture replacement, and unmanned operation during the welding process, creating a "dark factory".
function customization
Add T-shaped slots: Process T-shaped slots on the countertop, compatible with traditional T-shaped fixtures, meeting the compatibility requirements of existing customers' equipment.
Integrate hydraulic/air-hydraulic fixtures: For large-scale standard workpieces, configure an automatic clamping system to enhance assembly efficiency.
Install storage layer boards/tool racks: Facilitate tool storage in the workshop and save space.
About us
Precision is the lifeline of welding; flexibility is the new engine of production. WUXI LEMAR Integrated 3D Welding Table System integrates a high-strength nitriding platform, a full range of flexible fixtures, and an intelligent control system. It can control the positioning error to the micrometer level, compress the changeover time to the minute level, and seamlessly connect with robots, visual inspection, and MES systems, building a complete intelligent solution for the entire process from clamping to welding. No matter what complex workpieces and production requirements you face, this system can achieve stable, efficient, and precise performance, helping you overcome production bottlenecks and seize market opportunities.
Our address
No.505 Jiefang Road,Liangxi District,Wuxi City,China
Phone Number
+86 18006193916
amywang@lemarmetal.com
FAQ
Everything You Need to Know
Is the Integrated 3D Welding Table System CE certified?
Yes. The whole system and main accessories are CE certified, complying with EU structural safety and industrial standards. It supports EU customs clearance, local sales and engineering project bidding.
What is your delivery time?
Standard models are in stock within 15-20 working days. Custom integrated systems take 15–25 working days. Sea shipping can be arranged to all major ports worldwide.
Do you provide after-sales support and installation guidance?
Yes. We offer detailed installation manuals, video guidance and professional technical support. Spare accessories are also available for long-term after-sales service.
Can you offer wholesale and agent cooperation?
Yes. We support global wholesale, distributor and agent cooperation. Competitive factory price, stable supply and customized OEM service are available.
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