Nitrided 3D Welding Platform
Material:Steel
Application:Welding&Assemble
Process:CNC Machining
Surface treatment:Nitrided
Type:3D D16
Size:1200*1200mm
Brand:Lemar
Contact Us:Eva(+8615995269947/Email:evasummer@lemarmetal.com)
Product Overview
The Nitrided 3D Welding Platform is purpose‑built for high‑intensity metal fabrication environments. Featuring professional nitrided surface treatment, this modular work platform delivers outstanding wear‑resistance under continuous welding cycles. Its stress‑relieved cast iron body minimizes thermal distortion caused by welding heat input. Operators can rapidly assemble clamps, locating pins and support blocks without custom‑built jigs. Every platform goes through flatness inspection after nitriding treatment to ensure hole‑position consistency. It helps fabricators cut fixture preparation time and stabilize workpiece repeatability for high‑volume welding tasks.
Phone Number:+86 159 952 699 47(Eva Summer)
Evasummer@lemarmetal.com
Products Parameters
Products Advantages
Enhanced Surface Wear Resistance via Nitriding Treatment Deep nitriding forms a hardened surface layer that resists arc burns, scratch damage and abrasive friction. The working surface withstands long‑hour heavy‑duty usage and slows down surface abrasion effectively.
Thermal‑Stable Stress‑Relieved Cast Iron Body The base material undergoes complete stress‑relief processing. It absorbs welding thermal shock and avoids permanent structural deformation even under continuous batch production pressure. Core dimensional accuracy stays reliable over years.
Fast Modular Fixture Reconfiguration Standard hole grid allows operators to rearrange all modular accessories quickly. Switching between different workpiece projects takes little setup time, eliminating the need for time‑consuming dedicated custom jigs.
Consistent Locating Repeatability for Batch Orders Precision‑machined locating holes maintain tight tolerance. Identical workpieces achieve highly consistent positioning results, lowering defective products induced by fixture offset for mass‑production workshops.
Reduced Long‑Term Workshop Maintenance Burden Hardened nitrided surface slows rust formation and surface damage. Compared with ordinary untreated welding tables, it requires fewer repairing cycles and decreases overall equipment maintenance expenditure.
Wide Compatibility for Manual and Automated Workflows Works perfectly for manual welding stations as well as robot‑driven automated welding cells. Stable reference plane provides reliable datum points for robotic welding and intelligent production lines.
Production Process
High‑grade cast iron is cast into platform blanks, which undergo stress‑relief annealing to eliminate internal casting stress and prevent subsequent deformation.
Rough machining shapes basic outlines and hole positions, followed by natural aging to release residual stress.
CNC finish‑machining processes the tabletop and locating holes with tight tolerances to ensure flatness and interchangeable hole accuracy.
Workpieces go through deep nitriding inside the furnace to form a uniform hardened surface layer. Process parameters are strictly controlled to avoid component distortion.
Secondary calibration is performed after nitriding. Flatness and hole spacing are inspected and adjusted to meet qualified tolerances.
Final cleaning and full inspection are completed. Qualified units are packed for shipment, fully machined and calibrated before delivery.
Shipping & Packaging
FAQ
Q1: What real‑world benefits does nitriding bring to the welding platform?
A1: Nitriding hardens the whole working surface. It greatly improves anti‑scratch, anti‑abrasion and anti‑arc‑burn performance, extending usable service life under heavy daily workshop workload.
Q2: Can I drill or grind directly on the nitrided platform surface?
A2: Direct grinding or drilling on the tabletop is forbidden. Such operations will destroy the nitrided hardened layer and cause local flatness deviation, affecting positioning accuracy.
Q3: Is customized size available for this nitrided 3D welding platform?
A3: Custom length and width are supported. Submit your workpiece dimensions and workshop layout information, our engineering team will offer tailored dimension proposals for your reference.
Q4: Do I need to carry out extra surface protection after receiving the platform?
A4: The nitrided layer already provides strong protection. You only need to perform conventional cleaning and regular anti‑rust oil application, especially in humid workshop surroundings.
Q5: Will nitriding treatment affect the original flatness of the platform?
A5: We complete precision calibration after nitriding. Strict post‑treatment inspection guarantees flatness stays within industrial tolerance range for formal production.
Q6: Are my existing modular fixtures compatible with this nitrided platform?
A6: Existing matching‑standard clamps, locating pins and supports can be used. Please double‑check accessory tolerance before mass usage to secure stable locating performance.
📞 Contact our sales team today
📧 Email: evasummer@lemarmetal.com
📞 Phone: +86 159 9526 9947
🌐 Online Inquiry:www.lemarmachine.com/modular-welding-table
*All Lemar products come with a 12-month warranty against manufacturing defects. Bulk and OEM orders are welcome.*
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